Elongation is how much a material stretches when you pull on it — the physical answer to "how much does this cable, bolt, or rod actually move under load?" The formula ΔL = FL/(AE) ties that stretch directly to the applied force, the part's geometry, and the material's stiffness.
Where the Formula Comes From
ΔL = FL/(AE) is Hooke's law rearranged for an axially loaded member. Hooke's law states that stress is proportional to strain within a material's elastic range: stress = E × strain, or (F/A) = E × (ΔL/L). Solving for ΔL gives ΔL = FL/(AE). Every variable plays an intuitive role: more force (F) means more stretch; a longer part (L) has more material to stretch, so it stretches more in absolute terms; a larger cross-section (A) spreads the same force over more material, reducing stretch; and a stiffer material (higher E) resists stretching more.
Reading the Result: Absolute vs Percent Elongation
The Elongation tab reports ΔL as an absolute distance — useful when you need to know exactly how much clearance a stretching bolt or cable will consume. The Percent tab reports the same physical stretch as a fraction of the original length, which is how ductility is usually specified on material datasheets (e.g. "minimum 20% elongation at break" for a structural steel). Both numbers describe the same deformation; percent elongation is just the size-independent version, making it comparable across parts of different lengths.
Staying Inside the Elastic Range
ΔL = FL/(AE) is only valid while the material remains elastic — meaning it springs back to its original length if the load is removed. Push the stress (F/A) past the material's yield strength and the relationship breaks down: the material starts to permanently deform (plastic deformation), and this linear formula no longer predicts the actual stretch. In practice, engineers keep the working stress well below yield (see a factor-of-safety calculation) specifically so this formula stays accurate and the part returns to its original shape when unloaded.